A common printing method for transferring designs onto a variety of media, including fabrics, paper, and plastic, is screen printing. To transfer the design to the surface, a mesh screen, ink, and a squeegee are used. The kind of screen that is utilized during the printing process affects the print quality.
The mesh screen is the one that is most frequently used for screen printing. This kind of screen comes in a variety of mesh counts and is comprised of meshed fibers stretched over a frame. The finer the detail that can be printed onto the surface, the greater the mesh count. Printing onto fabrics normally requires a mesh count of 110 to 156, but printing onto paper or other smooth surfaces often requires a mesh count of 200 or higher.
The kind of material used for the mesh is a different aspect to take into account when selecting a screen for screen printing. Polyester and nylon are the materials that are most frequently used to make mesh screens. While nylon screens are more readily available but less enduring, polyester screens are more robust and stretch-resistant.
Starting a screen printing company can be a successful endeavor. The revenue potential of a screen printing company is influenced by a number of variables, including its size, the volume of orders it receives, and its pricing policy. Industry statistics claim that the annual revenue of a small screen printing company might range from $100,000 to $1 million.
Screen printing companies can add extra services like embroidery, custom design, and promotional products to boost revenue. Additionally, providing competitive pricing and top-notch customer service can aid in luring in new clients and keeping existing ones.
Making stencils for screen printing is more affordable by exposing a screen to the sun. The type of emulsion used, the number of meshes in the screen, and the strength of the sun’s UV rays are only a few variables that affect how long an exposure lasts.
On a sunny day, screens should typically be exposed to the sun for 10 to 15 minutes. However, based on the aforementioned variables, exposure times may change. To make sure the stencil is properly developed, it is critical to test the exposure time before beginning the printing process.
In conclusion, the quality of the finished product greatly depends on the kind of screen that is used for screen printing. Higher mesh count mesh screens are best for printing fine details, while polyester screens last longer. Offering more services and competitive pricing will help to boost sales, and starting a screen printing business can be profitable. Finally, because solar exposure times for screens can differ, it’s critical to test the exposure time before to printing.